This year is the year of the Party's 20th National Congress, and the tenth anniversary of the reform pilot of Shengze Town as one of the first economically developed towns in China. In the past ten years, Shengze Town has gathered the driving force of high-quality development and built a world-class high-end textile industry cluster with global competitiveness. It has not only released the inexhaustible momentum of innovation and development, but also made the traditional textile industry turn around, forming a good trend of 100 billion industries, 100 billion markets and 100 billion enterprises advancing together.
In the process of Shengze textile industry striving to sail to the new blue sea, aiming at the golden track of "vortex spinning", Shengze enterprises have introduced vortex spinning production lines to polish the "fineness" of high-quality development with the innovative "base color" of the whole chain, so as to inject strong momentum into the construction of beautiful Shengze, the fashion capital.
Recently, into Wujiang Jingyi Special fiber Co., Ltd. intelligent production workshop, I saw constant temperature and humidity in the workshop, rows of spinning machines are running efficiently, workers figure is rare. To have such efficient and intelligent production scenarios, enterprises rely on intelligent vortex spinning equipment.
Statistics show that in the first half of this year, the company achieved revenue of about 1 billion yuan, up 25 percent from the same period last year. "Stable in hand" orders, to ensure the momentum of "increase" this year.
Under the pandemic, supply chains have been affected, labor costs have risen, and some manufacturing enterprises have encountered difficulties. However, for those enterprises that have been prepared for the pandemic, the "transformation of intelligence and innovation" has not only reduced manpower demand, but also improved production efficiency. On the contrary, they have found a "golden track" for development under the impact of the pandemic.
Due to the advantages of provincial labor and high efficiency, vortex spinning technology has become a high and new technology leading the high-quality development of textile industry in recent years. In SHENGZE, as the government continues to advocate industrial transformation and increase added value, many enterprises have embarked on new projects of vortex spinning to explore the road of transformation and development.
According to the relevant personnel of Shengze Town Economic Development Bureau, since 2012, Jingyi Special Fiber and Shixiang Biological and other enterprises in Shengze have introduced vortex spinning production line, and other enterprises have followed up, which also promoted the transformation and upgrading of traditional weaving industry in Shengze.
The per capita output value exceeds 5 million yuan
Beijing Yi special fiber out of the "excellence" road
Jingyi SPECIAL FIBER IS AN ANNUAL OUTPUT OF about 50,000 tons of green natural fiber yarn enterprises, after more than 10 years of development, has walked out of a "excellence" intelligent production road. As the earliest enterprise IN SHENGZE TO put into production of vortex spinning, Jingyi special fiber workshop has 260 first-line operators, and the per capita output value is more than 5 million yuan. At present, the core competitiveness of Jingyi Special fiber lies in the independent development and market application of new products of vortex spinning yarn.
Jingyi special fiber has 118 advanced vortex spinning machines from Japan. All along, Jingyi Special Fiber attaches great importance to the investment and application of intelligent manufacturing. Every year, it invests millions of yuan for the transformation and upgrading of intelligent production equipment. At present, it has initially formed a domestic leading level of intelligent spinning industrialization base.
Using intelligent production equipment, Jingyi special fiber has accelerated the pace of transformation and upgrading, and obtained good economic and social benefits. In recent years, Jingyi Special Fiber has developed more than 100 new yarn varieties, has 6 invention patents, 26 utility model patents, 5 products have been evaluated as high-tech products. As A LEADING ENTERPRISE IN VORTEX SPINNING SUBDIVISION INDUSTRY, JINGYI SPECIAL FIBER IS A MEMBER UNIT OF China Cotton ASSOCIATION VORTEX SPINNING, and has PARTICIPATED in the formulation of national industry standards for vortex spinning yarn.
As specialization, the new "little giant" enterprises in jiangsu province, jing yi, joint research and development of jiangnan university fiber formation of the air jet vortex spinning 80 s viscose yarn production key technology, to overcome the technical difficulties of vortex spinning high count line products production, breakthrough the limitation of viscose fiber strength is insufficient, the air jet vortex spinning enterprise production and processing of our country has widely application value and demonstration leading role.
High efficiency and low cost
Vortex spinning technology becomes the new wind direction
In addition to Jingyi Special fiber and Shixiang Biological, located in Shengze Xingjingze, Intus and other enterprises have also introduced vortex spinning production equipment. In addition, Yongfang, Yongkang Da, Yi Shuang and other enterprises are also busy building factories, plans to put into production of vortex spinning.
Suzhou Shixiang Biological Fiber Co., Ltd. keenly sensed the business opportunities of vortex spinning and became one of the early enterprises to introduce vortex spinning equipment. In 2014, the company installed 88 vortex spinning machines and has since grown to 293. In 2021, Shixiang invested about 400 million yuan to add 84 sets of vortex spinning equipment, and has now put into production more than 680 sets of full-process spinning automation production equipment, with an annual output of 150,000 tons.
This year, we will continue to expand our production capacity and plan to add 50 new vortex spinning equipment to maintain our leading position in the segment and continue to consolidate our advantages.
Since its establishment, Shixiang has paid special attention to the development of digitalization and intelligence. It has built a Suzhou-level intelligent demonstration workshop to produce and develop high-quality vortex spinning and compact Siro spinning products, and its production equipment and technology have reached the leading level at home and abroad. The company will focus on the requirements of the digital development of the textile industry, according to the construction of intelligent, digital workshop and warehouse standards, supplemented by photovoltaic power generation and other energy-saving and environmental protection measures, invest in the construction of new plants, to "intellectual transformation and digital transformation" to enable innovative development.
With a point and a surface
Committed to the path of differentiation
Vortex spinning technology has been introduced into China since 2005 and was first used in a few enterprises to produce new types of vortex spinning yarns with cellulose as the main raw material. Due to its high production efficiency, short process and high degree of spinning machine automation, jet vortex spinning can not only reduce the labor intensity of workers, but also save labor and labor, with considerable cost advantages, its promotion and application is also favored by more and more enterprises.
In order to promote the manufacturing industry to increase the intensity of technical improvement, our district issued technical improvement reward policy. Stimulated by the incentive policy, more and more enterprises join the ranks of technical transformation. "At present, Yongfang has purchased more than 30 sets of equipment, can be debugging production, formal operation at any time." Shengze Town economic development Bureau related personnel introduced, at present Shengze has 632 vortex spinning equipment, the annual production of yarn about 300,000 tons. At present, TEN years later, SHENGze has the number of advanced vortex spinning equipment (including purchased), accounting for about 54% of the total equipment in China. More and more entrepreneurs are optimistic about vortex spinning technology and are exploring the way of differentiated development.
District party committee secretary of the party working committee and deputy district, wujiang high-tech zone, city party secretary Shen Chunrong said the silk textile industry is the industry of history.the, is not only the first level billions of wujiang industry, also is an important part of suzhou manufacturing, building a global one of the few "from a drop of oil to a piece of cloth" "from a wire to a brand" the integrity of the textile industry chain. At present, centering on the strategy of "three leading and three Creating" and the main line of "22313" project, Shengze Town is constantly activating the innovation momentum to support the development of the textile industry to high-end, intelligent and digital.
With THE ENCOURAGEMENT AND SUPPORT OF THE "INTELLECTUAL TRANSFORMATION AND DIGITAL TRANSFORMATION" POLICY OF THE WHOLE REGION, SHENGZE SPINNING ENTERPRISES have accelerated their investment in technological transformation and introduced eddy spinning and other advanced production equipment and processes. Shengze Town will continue to do a good job in resource allocation and policy support, encourage enterprises to specialize in products of segmented industries, research and development of differentiated functional fibers, recycled fibers, biodegradable new materials, promote intelligent production, high-tech, and open up a new blue sea of textile industry transformation and upgrading.
